Still at it

Bank holiday weekend saw me at it again.

I've managed to finish welding a fillet to the RH side light aperture ( did the LH one some months ago) filled and sanded to look acceptable. The holes cut out during the moving from Rubber bumper back to chrome don't look pretty but at least they won't be seen. Likewise with the fillets welded in but at least they give the lower valance below the sidelights some strength. I'm amazed the welding works at all as the cheap 2nd hand MIG welder is on its last legs.

Today I removed the brake servo and pedal box. A bit of a faff reaching the bolts below and behind the pedals but done easily enough. The reason I removed it was the servo looked "Orrible", all rusty and decrepit with surrounding area of paint ( black  & white) bubbling from what I presume is spilt brake fluid on my many attempts to replace the brake master seals. Well I broke the master cylinder last year so I though might as well go the whole hog.

Not a pretty sight is it. The hole it left is just as bad.

 So my plan is to wire brush ( in drill) the servo cover. It was much easier to remove than I expected with a gentle tap with chisel and hammer after bending some of the wavy crimps  back.
The cover shot of with a mighty ping as did the huge spiral servo spring. One good thing is the diaphragm is in good shape. In fact all the internals of it are, so methinks there was just probably a leak with the servo hose connection, if at all.
           I think I'll make the servo all black and try to polish the clutch reservoir too, as when I eventually buy a new master brake cylinder I don't want it to look too out of place.
What to do about the hole though ? and the pedal box ? They will go black also. The surrounding area is going to be a nightmare with all the wiring and bubbly paint. Where do I start this ?

I'm determined to get at least these jobs done and brake cyl fitted this /next month as I feel I'm still taking things apart when I should be putting things back on. Wish me luck folks.

I'll never make a body man

Yet more sanding and wet/drying the front ST spoiler.
Had a good couple of hours with 240 grit emery and trusty half milk carton of warm soapy water. Got it smooth as silk everywhere............or so I thought.

With my trusty £1 rattle cans of pound-land grey primer, I gave it a nice even coating. On viewing it after and even during I could see the glaring areas I'd not smoothed and flatted enough.
However, after a couple of hours I circled all the areas needing more effort. Approx 15 of them varying in size from a thumbnail to a whole thumb. So I set to work flatting again and did about five of them till the next one would not feather out, it just came off in tiny wet fragments. Obviously not dry enough yet then !. Never mind, the finish is good and compared to how it looked last week a major improvement.

Peeped at the spark plugs. All show signs of last run last summer of it being too rich. I knew that anyway. Also removed the alternator to check all the pulleys and the cause of the alarming rattle/squeak last start up. Water pump pulley seems fine, water pump is newly fitted (3 years ago! ) this also was the source of a major noise, on investigation the bearing and impelor was well and truly shot, hence the replacement. Can't be this again surely?. Alternator bearings good and free with no wobble and crankshaft pulley seems ok ( hand turned when plugs were out )

So just have to wait till I run her again. Looking at the engine bay depressed me. A bit oily, a bit rusty, a bit red leady and a bit dirty. I'm determined to get it all running fine before I attempt to renovate this area first though.

After spending a small fortune having bathroom totally renovated its time to paint. I'm gonna have to do it as wifey tends to lallop it on a bit and is a liability anymore than 1/2" above solid ground.

Its going well though and enthusiasm is returning slowly.

A view of last years spoiler before I ruined it by applying primer by brush....looks good dunit !