I've got a Fan

Yes folks, hard to believe but I got it myself after a lot of hard work.






The fan is actually the heater fan removed from the MG with no little effort, lots of sweat and pondering and probably even more swearing.






For once I didn't read the the MG bible by Mr Porter. I read another publication I bought on E-Bay for a fiver. It's very good, don't get me wrong. But removing the heater is a dirty job so I popped indoors and got said book because its a little grimy ( For our colonial cousins read dirty)






Read instructions and away I went. Some inventive blows with the hammer onto the large screwdriver in turn resting on Phillips screws very rusty, managed to free them without loss or damage. Removed two hoses connected to front of heater, easy peasy.

Should be free to be lifted up and forward, perhaps with some gentle persuasion.

Grrr......


puff.......


pant......


ouch !..( screwdriver slipped)


wrestle...


rock........


Time for a re-think. The bloody little thing would not budge.


Looked under dashboard to see if any pipes are connected......No, not much is actually connected dash-wise anyway after its removal and a few heater pipes last year.


Pokes around into where base of heater feeds to....nothing.


Back to wrestling then, but re-positioned to LH side of car.


Slowly some movement but then static and unmovable.


Grrrrr


Reads book again


Wrestles again.............more Grrr


Looks at mess under dashboard again.


Re-reads book......................................Ooooops "REMEMBER TO DISCONNECT THE HEATER CONTROL WIRE AT THE DASHBOARD CONTROL LEVER"


Yes it said it there right in the first paragraph. How can you not understand that !!! doh!!


So here is a picture to prove it.

There on the transmission top was a rather rusty and forlorn device dangling like an ignored heater control lever. Two small nuts undone and away it came from the brake cable type wire and sheath. Round to the heater box, a few wiggles and plop. Out it came.

Well bugger me, it was the wire holding it in all the time. Don't let that fool you though.

Apparently they are quite difficult to remove, and even harder to put back with nice new fat and not very spongy foam seals. The heater don't look too bad. It would never have worked though. The large flap at the base of the fan, which directs air down to the four internal pipes/vents was rusted shut and stuck with manky foam. The bracket that the wire attaches to on the flap had also parted company with the flap so not all was in vain. The rest of the heater looks in good nick. It just needs a good clean and new seals/foams. The wonderful MGOC offers uprated heater matrix and larger fan as the heater on the MG is not the best. In fact our American friends think its the heater from hell. Hey-ho, you have global warming now.

I'm tough though and can stand a little cool air in winter. ...................Ha. Not true. I cant afford or won't spend the money, on what I see as a pretty pointless mod.

Here is a view of the base of the heater box.

Great Innit !

Next few week should see some major strides in bodywork additions. Wifeys allowing me loadsOmoney to spend as a birthday prezzie. New L front wing base repair section, new L rear wing complete, repair panels for inner outer wing. Hope it don't rain then as we've not seen any for a few weeks..yippeeeee.

Sods law though. I've got no money so not much work has been done.

I'll be 50 next post.................almost one of Wogans T.O.G's

see you all soon

things went to plan......about bloody time !

Well look left, some progress to show and it ain't half bad.


The doorskin bought on E-bay looks great and was fitted by me, myself all alone and with no help, no disasters or dodgy happenings. Twin No 1 did hold the door whilst I hammered down the curvy bits near the top, however he got bored after approx 15 seconds so spent at least 3 minutes arguing with recalcitrant teenager on father/son bonding issues.


However, back to the progress, this is how it happened.......all according to plan, almost.


Once said doorskin had been purchased I set to work removing old doorskin by grinding the edges on three sides ( Most of the top is open to accommodate the window)


I had done this before last summer remember when practicing on a scrap door ( again bought on E-bay, this time I was conned somewhat as it was beyond repair, under the filler was new panels welded directly on top of the old rusty ones)


The old skin came away fairly easily since there was rust around all three sides. The front corner was probably the worse with nothing their at all.


So, some skill, logic and experience came to the fore. Most of the lips of the door, but not all, were rusty so needed replacing. Thus at strategic points I left parts of the lip in tact and welded on new lips. This was tricky in itself as I kept blowing holes when welding next to the remaining lips as it was so rusty. But with time and patience I managed to get a full ( almost) lip with only about 3 cm total ( 1" for non metricated) missing in two places. Used a excellent product called "Kurust" from Hammerite on the remainder of the lip and inside door bottom.


This stuff looks like milk but dries quickly to a dark Blue/Black and stops rust dead.


I think I'll need a lot of this. I literally poured it into the windscreen pillar base and on the rear window surrounds till I get chance to repair them.
Anyway, after it has dried a liberal coat of red-lead ( another Hammerite product) all over lips, inside door frame, outside door frame and inside of doorskin, we were ready to fit the skin.

So, a few days later ( actually Easter Saturday 2007) I set to fitting the skin.

I must admit this worried me as I did not want to make a balls of it as a new door would be over £100 quid. After reading the fantastic Mr Porters book on how to, I did as he said.

Tapped the edge all way round a few degrees in, taking it slowly and steady. After about eight circuits of the door it was ready for the edges to be bashed down firmly using a short block of wood and keeping the doorskin side supported underneath.

Hey presto here's the result..............................

My biggest concern was how the door bottom would line up with the sill I fitted. I expected to have the same gap as the old door which was around 10mm ( 3/8")

But NO it looks good. with some taps and bangs on the hinges I'm sure Ill get a good fit.

The waist swage line is a little high according to the wing but what the hell. The wing needs extensive repair and won't fit or go back on as it came off for some reason.

Below is a shot of the wing I've moved on to repairing. The bottom half will be replaced with a new panel but the inside double wall strengtheners and mounting nuts need attention.

Also the front headlight orifice needs a new inner piece ( available for £4.40)

The rusty double wall panels have been treated with kurust already.

More soon folks ! I'm off to scoff the kids easter eggs.