My name is Paul. Recentlv retired Radiographer in the NHS, former toolmaker, draughtsman & Sales engineer. This is a blog of my pastime . I have no garage In which to build my dreams, yet. So follows is my journal of the restoration of a 33 year old MGB-GT .
Monday, January 11, 2010
Let It Snow, eh ! .........yer want more ?
Enough winges. Christmas was good (In an overindulging kind of way ) but bad for the MG. It must feel unloved and neglected, abandoned and cold over the last few months. All I've done is repair the vynyl cover and make the rear window a mesh of duck tape. After a particularly rainy, nay torrent of a downpours for a few days I noticed the rain had collected to such an extent the cover had sagged right into the spare wheel area holding about 30 gallons of water. Some expert juggling and inexperienced manipulation saw only a little spilled inside. It did happen again but not on such a grand scale so thats when I hit on the idea of how to support the cover over the gentle slope of the rear window. It may look like the base of a well upholstered seat base but its doing its job under all that snow. I do hope my worse fears of a radiator leak is not apparent after all the freezing temperatures. Its funny how you get good intentions ( I thought of this mid repair to the rear window duck tape episode) "don't forget to empty the coolant before it gets too cold". Did I ?. well you should know the answer to that by now ( NO)
Hopefully I'll be lucky ( Never) or just completely forget come spring.
Any further musings car related have been regarding the colour. I think its going to be an off shade of white......................maybe. I just scared rust bubbles will show through after the expensive respray. Some slight (very slight at last look) surface rust is showing on gutter seams over the primer. Gawd knows what its like come warmer weather. Uni/work keeps me from other thoughts, and of course the wife and kids are high maintenance at this time of year. I'll keep checking the lottery though .
Monday, December 21, 2009
I'm still here...........honest !
The last job I did was to partially remove the rear springs. The Axles free, that was easy peasy. The rear spring mountings were easy too. The front mountings won't budge. Despite several soakings during the Autumn in petetrating fluid the bolt will not knock out. Neither will one drop link too ??.
Fairly easy to solve though......................borrow a bigger hammer ( from B in L )
So thats how the car has stayed for the last couple of months. Under its shiney silver Argos cover. Actuallythe cover is not so good as I first thought. During some very windy days it ripped along its supposedly "welded" seams. Easily cured with a stapler and duck tape. Methinks the recent snow will preclude some more duck tape though.
Work/Placement and Uni has taken most of my time the last couple of months, that and dreaming of money.
I have worked a little, as student ambassador on open days and after christmas as barman in my local Saturday nights.
Uni is getting very intense with the following months requiring three essays and a poster plus another 12 weeks of Placement.
Roll on Summer.........................and I aint even started on the Christmas food and drink yet !
Sunday, September 27, 2009
What to do next............its not that tricky
Monday, September 21, 2009
Is that an axle in your eye ? No its a leaf spring actually.
Many years ago, when I had money, time and a restless nature I had a desire to fulfill a long lost dream. That was to restore an old car. So I looked on good old e-bay and bought an old banger from 1977, well in need of renovation and with a good supply of parts suppliers and knowledge base available. So In good old Lostsock fashion I decided to document its renovation.
That's what started me on the blog thing. Rather than take loads of photos, why not make a narrative text as well to assist others and maybe solicit some help for myself.
I did and the oddities of the chosen Blog supplier prevented me from linking both of my blogs each way.
Now the real reason for the post and a little light reflection and observation on our good old health system.
During the last few weeks prior to Uni starting I've done some work on the car. Its sort of well on the way to being finished after years of body work repair. Next job on the list was replace rear springs and bushes, clean up and paint with whatever ( Underseal, Red lead, etc)
This involved me with some time flat on my back......careful.... working spanners and hammers on nuts that have not been touched for 33 years. So, 33 years worth rust fell onto my drive during said operation, only taking a detour into my Right eye. For some months my Left eye has been odd in the morning ( Deduced by wifey to be the same cause). Insomuch as sticky eyelids and a general soreness. So after said weekend and the start of Uni saw Lostsock not his usual chirpy self. Plagued by a dull headache behind the eyes and head.
So, Monday morning saw me attend the Docs at 8 am sharp. Not to see a doctor. Simply to stand in line when the surgery opens so I could book an appointment as soon as.
Its pointless trying to telephone as it rings for ages once you get the answerphone message and options. Then appointments are for in at least 1 months time. Well not really but generally far enough away to stop people with trivial illnesses wanting to attend.
I was 4th in line at the reception desk. The desk is manned by the Practice Manager. Not a woman who would win any charm contests. So I heard all the 3 previous peoples illnesses since the PM had to ascertain to whom to send them ( Nurse, Doctor or Room for arguments) , their age and date of birth and their address.
So What happened to patient confidentiality then ?................
Is the P.M medically trained ?....................methinks not ( Hope the Practice is Insured )
It didn't help when the guy in front of me insisted he needed his blood testing because his wife is Ill ???????????? and they didn't do it at the hospital last night because he'd he fainted. Is this a breach of confidentiality ?. There's been lots posted on various sites regarding this topic and say, Facebook. A certain Government ministers wife revealed some potentially sensitive details... allegedly. Some excellent medical related sites have even closed down voluntarily for fear of the dreaded Confidentiality police. Hope they don't come knocking for me...............errrrrrrrhemmmm.
But seriously, should we have to do this ?. I fully understand why the Practice Manager is a sourpuss ( The general Public...) but it should still not be allowed for the jaded, impatient and almost rude to be people facing. Neither should Non medically trained staff be making clinical decisions. Don't you agree ?. Could we do it as radiographers , i.e I.D patients in the waiting area. No. Tell them they have a nasty break ?. No. I am full of praise for all aspects of our wonderful NHS. It is still the envy of the world, has some great people and services. It is Europe's biggest employer and thereby is its problem. Its very difficult to employ 100% perfect and professional people. Unfortunately its the minority that stick in peoples minds. I for one am determined not to be a whingeing employee. Its depressing anyway listening to some people whingeing to others.
I have Conjunctivitis by the way so my vision today is a little cloudy................heeee heee. That's because there's been most of a 1977 British Leyland axle and leaf spring in it the last few months ( Nay years).
Wednesday, September 09, 2009
Sunday, August 30, 2009
A New Winter Coat
The MG has a new winter coat. £15 from Argos. Its fully waterproof, fits like a dream and has elasticated corners. Ever since I took out the rear window to repair the seams and lip its been kind of vulnerable to water ingress. The Blue poly sheets I've been using had eventually become porous, kept coming loose and generally were a real pain to remove/fasten up. Not helped by the fact the giant ( Not an understatement, its about the size of a tennis court) outer blue cover was ripped to shreds, full of holes and becoming snagged on every corner of the MG. The new under cover over the rear window just sagged into the tailgate space due to the weight of rain water collected so I had to be careful how I dragged the cover off. After several times of complaining about some of the water ingress wifey suggested the Argos catalogue ( She has up to date catalogues of every consumer selection on the planet) Well, we have no money so why not dream and spend the imaginary lottery millions. I don't think I'd shop at Argos if i did though.
It seems strange to be saying "winter coat" since its the last Sunday in August and the weather this month has been rubbish. Not hot and settled at all. Generally sunny with some rain and scudding clouds & wind, changeable and average. Where oh where have the long, hot and lazy summers of my childhood gone ?
Here it is covered, as I've just finished a couple of hours between D.I.Y'ing.
Below shows the end plates of the Rubber bumper mounting removed. I intend to convert to chrome bumpers so theses must come off. Its not as straight forward as you think to convert a RB car to chrome bumpers. It now leaves the longitudinal chassis end plate open so I can chop off about 2" ( 50mm) back inside the grill opening ( to allow the fitting of a grille) of the top half, the bottom half needs only be cut back to be behind the valence when fitted. A plate is then welded to the top half to re-cover the section and a nut welded somewhere to hold the bumper bracket.
Then, the lower valence has to have its two square holes ( where the above mounts poked through) welded up.
The wings have to have two square holes filled in and new square hole cut to suit the light fitting with chrome surrounds.
If you can remember the RB cars have the lights( Indicators) integral into the bumper and are larger than chrome bumper cars.
The rear needs the pointy body extensions under the lights ( done when I fitted the rear wings yonks ago). A conversion mount can be bought cheaply to fix the mountings and bumper.
Fortunately I have most of the stuff bought in the mists of time from E-bay and collected
from various parts of the country back when I was travelling this fair isle.
Incidentally, here is a list of places I've travelled to collecting my E-bay purchases :-
Enfield . North London...............................MGB-GT purchase...............................£180
Doncaster ( S.Yorks)........LH & RH sills/castle rail/jacking points and x-member.....£35
Harlow ( Essex)..................................MIG welder.........................£60
Mitcham ( Surrey)..............................Front chrome bumper & lights.............£15
Somewhere north of Wolverhampton miles from anywhere...... rear chrome bumper ....£10
Slough (Berks).........complete roof section......£10............still in storage at former employers ?
Dewsbury ( W Yorks)...........pair doors ....£15 .......Rubbish, never used, in shed I think.
Belper (Derbys).....................doorskin..............................£ 25
Doncaster ( S Yorks ) Head gasket set....................£8
Chesterfield ( Derbys).................Chrome bumper front springs.....................£10
Liverpool (Merseyside ).........Oil cooler & pipes........£15 ( Scouser Jim collected, ex colleague)
And that's not counting the trips to MGOC (many), MGB Hive (three), Mechspec( two) & Watford MG for proper purchases with real money for NEW stuff. Or stuff bought on E-bay that's been posted ( Mostly tools but did include VW golf repair rim for wheel arch) and "other" stuff generally purchased on E-bay.
I might like to add that I am not being paid by E-bay for all this promotion. of their wonderful product. A donation would be appreciated though !
More soon.
Monday, August 10, 2009
Homeward stretch
As we speak all that is left is :-
1/. Sand down filler in tailgate gutter and prime
2/. Tack weld boot/wheel-arch repairs to strengthen and add some seamsealer
3/. wire brush and paint ( Hammerite- Ku rust, its brill at killing rust) tailgate inner lower lip
4/. fill and sand hole in picture now rear screen is removed.
5/. Drill out snapped bolts in front upper valence mounting captive nuts.
6/. Maybe..............only maybe, re-position front indicator mounting holes in valence,
7/. Chop off old bumper chassis leg plates ( so a chrome bumper mount can be attached)
Not bad eh !! most of the above can be achieved in the next session. if the weather of our glorious summer holds out.
Spent the last two good days helping brother in law lay vast quantities of cement for his new patio. An we aint done yet.
Below are the photos mid repair of the top RH tailgate gutter.
LH side is fine RH side poor with BIG hole
So I set too thinking....................how the hell do I repair that !
I actually spent more time thinking why did it rust there and how ??
BL cars are really amazing, they rust in all the expected places usually, them that don't rust in all the weird places and not symmetrically.
Anyways, decided since this part is not seen i would weld some thin steel over and fill to a smooth finish.
Here are the tools of the trade for weird shapes.
Sorry for the "break" in the post..................Monday above ^ Wednesday below
Its very important to use only "Shredded wheat" cardboard , as this is never missed when you spirit away the box and leave behind the bag since no-one ever bothers eating the healthy stuff.
On a serious note though, label the template front face/rear as its easy to cut a Mirror Image of what you want.
One snag is I forgot to take a photo of the finished article, since its had its plates welded on, ground down, filled and sanded ( Twice)
I have also filled and sanded the tailgate outer edge and Ku-rusted and red leaded inside lower edge + covered in primer.
Below is foot-wells cleaned out, swept and Vac blown.
By Vac Blown I mean I used the trusty B&D leaf blower/sucker. God is it powerful.
Its like a hurricane and blows all debris into the stratosphere.
The dreaded rubbery compound sound deadening type stuff on the floor is horrible. Its about 1/4" thick and either comes up in chunks or like soft sticky toffee. So I'm leaving it in where its sound.Besides its too much time, bother and expense to remove. Trouble is what can I replace the removed bits with ? Anyone got a spare bitumen lorry load of it, warm and ready for pouring ? Red leaded the previous welds (Again) after another Ku-rust treatment.
Decided not to weld the rear boot corners/infills. I'm going to fill with copious amounts of seal sealer. I did also drill out the one seat runner bolt head that sheared on removal a few years ago. It took 3x 4mm drills ( Damn, just bought them too), angle grinder + 6mm drill + mole grips+350 squirts of WD40 in the end, but its out clean (ish). My tactic was to file the screw head flat (mistake) it was 5mm tall off the floor. I ground it down lower, flush to floor ( after drill break no 3) then started the hole with the last 3mm drill(till that broke) then all the way down with the 6mm. Underneath I ground 2 flats on the 8mm length poking out and gripped with moles and Presto ( all this took about 40 minutes and a bit of cursing)
So next is removing the Rubber bumper mounting plates at the front and those pesky captive nuts with half a bolt in them on the lower edge of the valence/body join.
I did also start up the car again, using a makeshift fuel directly into the carbs....WD40 !!!
GREAT<<<<<<<<<< It turned over for a few seconds and the oil pressure is good. I did video the occasion but Blogspot prevents me from uploading for some reason. Maybe next time then when I've worked out the fuel pump wiring and actually put real fuel in.
Sunday, August 02, 2009
What Colour ................tell me what you think
But having said that I do like the dark Midnight Blue below. Mine even has the large Chrome sill protectors and Rostyles too, plus it would hide any poor panel gaps.
Tuesday, July 28, 2009
wheel clean
Sunday, July 26, 2009
Admiralty, Enemy, Rival, Fallen & Angel..............
Before we go further........I passed all my exams................Yippee !!
So Arches, or arch to be precise. I've finally finished the patchwork quilt of welding the lip of the arch inner - outer section. It was a swine. The main problem being the wheel hub right in the most awkward place imaginable. Your head needs to be there to see what you are doing and get out of the way of all the falling crud ( and grinding sparks and welding sparks). Its very difficult to get a head covered with welding mask in there and weld. It was managed albeit with some bird poo type welding in parts, lots and lots of stray sparks behind the mask ( it makes you leap around a bit) head wedged and stuck in position, mouths full of 32 year old crud and sparks falling onto your arms and chest. Yes they hurt too.
As proof see the photos below, labelled looking out from the ( left rear) arch.
Bear in mind the camera was easy to position as its small. My head+welding mask is not.
I,m rather proud of this and the composite layout ( done in paint) .
You will see in the centre the view of the tailgate section. Yes it still is a shed/tool storage space since I've long since run out of storage locations.
However, most of it will be spirited away somewhere whilst I work on the floors inside.
Bodywork wise its just about done. There is one 50p piece hole in the top RH corner of the tailgate gutter ??? and a pencil sized hole just under the rear screen rubber at the 5 o'clock position with a little more underlying rust ,so the rear windscreen is coming out soon. The rubber surround is awful anyway, very brittle and scabby. The chrome trim will be cut out, polished up and re-used.
Methinks that with a respray its imperative to have new front/rear rubbers ( fitted after respray, obviously)
AND, to continue the good news a small windfall from the tax man has allowed me some cash for the next stage. What shall be the next stage ?. I guess I must attach the fuel tank, fuel line and work on getting the engine turning over at least. This part worries me as I see it as a potentially frustrating part. Auto electrics, carb balancing, mixture adjustment all will play a part in the life of one happyish student Radiographer over summer.
Since the money is there and not needed for the above work I guess I may buy Poly bushes for the front suspension, and give each side a overhaul and refurb. I have a pair of lower springs bought on e-bay last year (£ 5/pair, if i remember correctly).
So, I must fit for now, the accelerator pedal and cable, but first wire brush the floors and red lead them.
Soon, with a little luck I may be able to drive it under its own power..............oh joy oh joy.
Bad news is wifeys on D.I.Y overdrive with the cash windfall. So far I've painted the bathroom ( twice) and toilet. She's offered to paint the kitchen. This is a sneaky feminine tactic. She's terrible at painting but denies it. However she knows I will offer to do it after making a bo****ks of her first attempt. In fact she visited B&Q.....!! EVERY DAY!! this week for one thing or another ( matchpots x 30,0000, bathmat, wallpaper [ not purchased, painted existing instead, twice] paving [n/p], look at bathroom suites, brushes.........I eventually refused to visit the last time, instead feigning a headache from all the paint fumes........two can play that game !!!!!!!
Tuesday, July 14, 2009
Big delay in posting. Simple reason really. I've been swatting for my exams. What with that and the recent hot/sunny spell my mind has been elsewhere.
The exams are over and boy were they tough. The hardest part though is the waiting for the results. At least another week yet posted on the Uni website.
After a bit of DIY ( Bathroom painting) the wifey decided the colours wrong. Damn.
I spent the whole of one rather hot and sunny day ( yesterday, my first official day off) getting it done for when she returned. Only to find out she now wants the walls painting since they don't quite match the new paint. I might add at this point we BOTH agreed on the colour, even if we did buy it several months ago.
Of course in my life there has to be some engineered Ying & Yang, so I spent today welding on the MG with a sulky face whenever wifey appeared. I tackled the last inner, outer wing part.
I had started to use an new VW repair section cut up into sections. This is working well, however grinding the inner wheelarch with the wheel hub in the way is a real pain. Still most of it is done now. Only one section to fit in and a couple of patches then done.
Soon I will be fitting the remaining fuel line, tank and throttle cable/pedal. Before this though I will give the floors ( drivers and passengers) a good rotary wire brush and coat with red lead.
The rain has been leaking in a bit and left lots of surface rust.
The comes the big fire up...........................yipeeeeee !!
I have a feeling that the electronic ignition and/or the immobiliser fitted will cause me a few headaches though. Wiring and fault finding/understanding is not one of my strong points.
Ohh......I almost forgot. I did three days as a traffic census officer directly after the exams so I have a little extra cash. Not much though as I have spent some on a new pair of walking boots.
Yes I know its a little sad, but walkings free, it get me healthy and why not use the peak district since I'm/we are only 15 minutes away.
I will post pictures when the above stuff is done and I've given it a celebratory drive up/down the culdesac.
Tuesday, June 09, 2009
More progress
The nice weather and a lull in studying has seen a little progress on the MG.
I deferred getting the engine going till I can afford some special fuel hose and Imperial nuts/bolts for the fuel tank.
The rear LH wheel arch was still needing work (inner wheel arch- outer portion ) .
I had put off attempting this for a long time since, read below.
I did actually buy a repair section from the MG hive last year, £60 , for my birthday, along with several other panels.
However at the time, I'd already cut the rust away and fitted the complete real rear wing over it. But, then I make a complete novice error. I realised I'd bought the WRONG side rear repair section. It was a right outer - inner section, I needed and I had a left. Hay hoe.
So i did use it on the correct arch several months ago, see much earlier post, and remembered it was a swine to do.
Nevertheless, I set to full of determination.
I had no money but some enthusiasm. It was all i could do.
With rear jacked up and head in small confine of wheel arch. I should say that I had to roll the car onto the road, reverse and push back tuther way into drivespace ,so its pointing the other way, again. Thank you Son No 1.
I'll hammer some sections to fit. Three of four pieces curved round, lipped and curved the other way should be simple enough.
I even went green and recycled the old doorskin to use for said patches.
I had a set of the correct hammers and dollies- no guesses where I bought them from !
How hard can it be ?
After at least 2 hours............. simples !.................VERY VERY HARD. I gave up. Almost.
Then I remembered.
In a moment of e-bay purchasing way back when I was employed and in full control of our finances I did buy one VW GOLF ( Rabbit for our colonials ) outer left wheel arch repair,
WHY I hear you ask ?
Well look further down at the lovely Maroon example. It looks fantastic with very subtle flared wheel arches. I contacted the owner and he gave me the details. Mk 3 Golf rear arches are a near perfect fit for all MG arches. So i bought one. £20 from the usual source.
I had a brainwave........not often i get one but a good one at that.
If it is turned arse about face and maybe cut into 3 or 4 sections a new inner arch could be fabricated.
Why not. correct shape with lip. right curve. clean. smooth free and available.
To press I've done two of the four sections and left them there clamped in-situ.
What is horrible is using the wire wheel cup on the grinding machine. Flat on back looking straight up at almost invisible ( since my goggles are rather scratched and contrast of sky and dark wheel arch make it impossible) edge with a fine mist of 33 year old underseal coating my mouth, hair, eyes, nose and teeth. It was about 10 inches from my forehead, so a slip would have really spoilt my day. I'm scared enough of the grinder as it it anyway.
I looked like I'd been down a mine for months, ergghhhh. And there's still more to do, then weld.
Next post will be photo of job done, hopefully.
Once my exams are over I'll crack on and do as much as possible to get the rolling restoration underway. I reckon I need :-
6 rattlecans of primer
Fuel line - tank to sender
Fuel tank nuts/bolts
RH wing bolts
Rear springs - Lowered type
Small drop arms- rear
Complete Poly bush set
Front Brake discs and pads
Rear brake pads
Front chrome windscreen surround
Front windscreen rubber
Rear screen rubber
Door rubbers
Tailgate rubber surrounds.
Seam sealer
The rest I can live without for the now rolling resto. I hate the seventies Orange/brown/white stripes of the seats though.
That all as far as I know........................................!!!
Yes it is quite a lengthy list. But this time 3 years ago it was unthinkable i could even make a list.
So just a small problem of 3 exams to pass, summer job to find and I'll be making real progress.
Saturday, May 16, 2009
It makes you think..............really !!
Watch it and see what you think.......its regarding technology and the pace of life.
http://www.youtube.com/watch?v=cL9Wu2kWwSY&feature=player_embedded