Had a good couple of good sessions the last few weeks under the bonnet.
My name is Paul. Recentlv retired Radiographer in the NHS, former toolmaker, draughtsman & Sales engineer. This is a blog of my pastime . I have no garage In which to build my dreams, yet. So follows is my journal of the restoration of a 33 year old MGB-GT .
Monday, October 20, 2008
Its getting there, their, they're
Had a good couple of good sessions the last few weeks under the bonnet.
Monday, September 29, 2008
All Change.................slow,slow ,stop.
Yes I bit the bullet and handed in my notice.
Not shared with you on the blog was my restlessness to do something different, to help people and to sleep in my own bed every night.
So three years ago I embarked on an access course at the local college with the aim of applying for a place on a Radiography course. I never thought I would be offered a place. The courses are very over subscribed and its not your usual "student life". Being medical the course is very tough with 3 years academic study and 3 years on placement all crammed into 3 years !!
I thoroughly enjoyed the access course and would reccomend it to anyone, even if its just for fun.
I ended up with the equivalent of 3- 1/2 A levels ( I added extra units to enhance my chances of selection) The people were like me ( older) all had busy lives and jobs and we all had collective whinges, fun and a great sense of camarardarie ( spelling!!)
It was a tough decision to make when I discovered I had been offered a place. It involved all the family and everyone has had to make sacrifices. I must admit this was very tough for the wife as she's the worrying type and was at her wits end over the decision.
However, I will do all I can not to let anyone down over the next three years.
So the restoration will go even slower now. Finances are stretched to breaking point so I may have to resort to begging and borrowing.....................I'm good at this though.
I will miss my friends and associates from work, the company car, laptop ( now replaced with new one with a FULL KEYBOARD- note KL) expense account, mobile phone, whining customers, hours of e-mails ( replaced with hours of essays) motorway traffic jams, M25, A14, M1, A12, A405, Slough , Jedburgh and last but not least all the comfortable little offices I had dotted around the UK ( Motorway service stations to the un-initiated )
I will reallly miss the large Wild bean cafe Latte's that kept me sane.
Another positive note is I've stopped smoking at last, and kept the alcohol units under 15 for most of the last few weeks........................here's to a healthy lifestyle.
Well I could hardly be let loose in hospitals as an Oliver Reed apprentice could I .
So expect in the coming months some restoration fun, a few stories of acadedmic life and other hospital related tales from a student radiographer.
Please note that since I'm now a professional in the health service I'm expected to behave like one. Back to the old lifestyle then ??????? I'll let you know.
Restoration wise I'm afraid I have left a little gap in proceedings.
What is done is as follows :-
All of bodywork, except :- Rear inner wing repair section, sanding of F- RH lower wing repair section, Bonnet clean up, Rear tailgate clean up, chop off front chassis ends to accomodate chrome bumper mounts. Weld in captive nuts.
Engine :- Fit carbs & manifold. Buy two new hoses for cooling system. Fit oil cooler hoses + gauge pipe ( broken when removing former) refurb and fit heater box.
Suspension :- Inspect, clean, rebush, fit lower springs ( got on e-bay) Front & Back
Well you get the picture, its coming along nicely. But so is winter !!!
Any donations gratefully recieved.
Wednesday, August 27, 2008
Back to Black..........hopefully not
Well, technically black is not a colour, but it is for the purposes of my vehicles previous owner is must have been a very attractive and desirable colour.
I say this because I spent the best part of four hours removing some/most of the stuff liberally covering anything remotely not chrome plated in the engine bay.
Lets start at the beginning of this topic though.
The cylinder head is on and looks, well..............not like it did before.
Before everything in the engine bay was either dark oily greasy black or covered in "horsehair" fluff from the shedding of the under bonnet lid protection.
Actually everything was covered in both. So thats why the cylinder head now looks like a cylinder head. Albeit still has some small corners still holding onto the black paint applied at some stage. The Ally intake manifold was the same. This however could take a lot more aggresion being lighter than the C.H.
The carbs were next on the list for re-furb. They looked awfully dark and "fluffy".
Trouble was meths,white spirit, petrol & thinners didn't touch them.
A trip to the local boy racers heaven ( Motor Factors, full of wheels,graphic equilisers, polish and LED lights ) and a large spray can of "Carb Cleaner" purchased, together with spray on engine de-greaser.
Well they both worked a treat and did exactly what they said on the tin.
The carbs look .................well again almost new. I enjoyed cleaning the carbs. I sat down the drive under the shade of a tree, jacksy parked on nice plastic chair with all stuff laid our before me on old pinic table. What joys !.
I even managed to find an old battery powered toothbrush for the fiddly corners of the carb.
The engine de-greaser was a little scary as it stated rinse off with water.
I'd just covered the entire LH side of the engine and chassis frame.
However, I bit the bullit and sprayed with high powered cold water and guess what, it works. No more smelly, oily, fluffy engine.
To prove a point on the progress here's a before and after .........look up
( for some reason I still can't reposition the photos where i want them...come on Blogger, sort it!!!! )
Lots of the ancillaries have been cleaned too. My point about the black is that at some stage in its early life the car had had a good and thorough ( mild understatement) respray from white to black. This included the inside of all the boot,door, bonnet, sills, engine bay and ancillaries including THE WIRING.
So it took me four hours of back breaking cleaning the wires with thinners to reveal the colour before I could connect up the various ancillaries. Plus the sticky and grimy black electrical tape binding so many wires.
What lets the whole thing down is the area where the large smiths heater sits. It looks a little rusty and still white in parts. I didn't think they would remove this when converting the colour since it took me best part of 2 days to remove.
Next post will reveal what I found hiding in the car from Mr Bodgit & Scarper, or was it Mulder from the X-files ? .................more soon !
Now I've published the post the pictures don't do it justice. I'll try to give a better before and after of the carbs..............promise. And, And ,And what colour should I spray it ?
My feelings say Carmine Red, wifey wants old English white ( Original colour) kids say pearlescent light Blue...........................tell me what you think !!!!!!!!!!!!!!please
Friday, August 01, 2008
...........and a head !!
I had to move it ( stored in a handy large Poly-prop box from work ) several times in and out of the car every time I did things.
However, first job was to remove the thermostat housing. Two of the three nuts came away complete with studs, the third...........No chance. It appeared that the stud was slightly bent.
There was no way that was going anywhere. I did't want to drill it...........how anyway ?
A few gentle taps with the large and heavy Aluminiun faced hammer would certainly help.
Yes they did, the housing cracked from top to bottom. At first I didn't notice, I thought it was made in two separate parts, but no.....good old Fufferfour ruined it.
Still, once I realised this it was easy to remove. It still had the slightly bent stud left though.
This brings me to ask the obvious question.........................Why did motor manufacturers use so many studs ?....................They are horrible, always rust solid, break and are not easy to purchase.
The stud in question is about 35mm long ( 2 3/8" for the unenlightened) with a fine thread on one end ( 5/16 UNF) and coarse the other (5/16 UNC)..................................... FFS.........WHY ?
A simple 3/8" bolt , say BSW ..........or BSF, I don't mind ,would do + washer and hey ho.
Think how logical that would have been for good old BL, use 3/8 bolts all round, surely that would help keep the costs down for our struggling icon of manufacturing. But no, all different, hard to source and not cheap ( well not as cheap as 3/8" BSW/BSF anyway)
Removing the valve springs was a bit of a farce. All the manuals say you need a valve spring compressor. I'd priced them up, cheapest was £40 from Halfords. No way.
Thats almost a new doorskin !! After chopping a stout piece of 1.1/2" x 1.1/2" timber I found I could bear down on the spring cover and make the collet top loose. Trouble was it took both arms and my full weight of 10 stone.........................porky alert............14 stone ( 190 Lbs )
So I had no arms free..............except that wifey just happened to be passing by.
So she was roped into service with a screwdriver poking both halves of the collect out as I pressed down. It was approx 8.30 at night and she was tired. Needless to say she had to say it
" do you actually enjoy struggling without the correct tools,
getting cuts and scrapes on yor fingers and getting oily filthy all
over"
Well us guys all know the answer to that..........................and they don't, ..............obviously !!!!
After the third valve I developed a technique that made wifey redundant, but hurt like hell when the wooded bar slipped. But perseverence paid off and by 4.30 a.m I had them all out.
Only joking, it took about 30 mins of struggle, pain, sweat and swearing.
The valves, collets, caps and springs we all numbered, bagged and stored.
I cleaned the head face with trusty scraper tool.
Ground the inlet/exhaust chambers with drill/bobbly grindstone.
Then lapped valve seats.........................cor blimey, what a farce and faffin abaht !!!!!!
The tool resembles one of those Childs toy arrows sold with cheap seaside bows. In fact one of those might have been better. The idea is to insert the correct valve stem into correct hole, smear mating valve face with grinding paste, stick on rubber sucker end of stick and rub hands back and forth as if trying to light a fire. Simple in theory. I read the technique many times and never gave it a second thought as it sounded so easy.
Now three alarming things that they never tell you -:
a/. The paste does not stay put where you put it
b/. Your hands after about five "rubs" are way down the bottom of the stick.
c/. The rubber sucker gets paste all over it and makes it next to useless
At this rate I would finish one vale per year, its going to be a long resto !!!
So I devised the following plan.
The good old Bosch drill was working perfectly, it even has a lever handily placed, to reverse the rotation. And it does it without fuss and seamlessly.
Mounted stick thing in drill, cleaned sucker with ( don't laugh...........ink cartridge flusher)
drill 15 seconds clockwise, same anticlockwise x 5 and check seat.
I was looking for a nice even band of approx 2 to 3 mm around the valve and mating face.
Some steady back and forth with trusty Bosch and the valves were seated a treat.
Off to the boot ( trunk) of the trusty Toyota for a full soak and clean at the works in Slough next time I visit ( via Swavesy for a new thermostat housing..........next story )
Sorry no Photos..........:-(
Wednesday, July 30, 2008
Its got wings
- Money
- Money
- Money
- Money
- Workmate ( B&D type) not a real one, although one with spare cash and a garage is OK
- Patience
- Angle grinder
- jigsaw
- Mig welder
- trimmingtool/screwdriver/scraper/chisel.....Yet it really is one tool, and I have one.
As we speak ( you know what I mean) I only have item 10. but thats jumping ahead again.
From the photo above you see I left the door in place as an aid to alignment. Good move now the wing is in place.
Next on the agenda is the engine bay ( remember the blog is about now 2 months behind "real time")
I may post that tonight, I might not. Depends how I feel and how hot the sunshine gets late on. See how light and fluffy my mood is. Restoring MG's gets you that way. That and having bugger all money, tough job and a penchant for red wine. +++++ for some reason I can't place another photo near the bottom of the blog, only at the top, which would ruin the continuity of the story so far. So thats it for now.
Thursday, July 24, 2008
When tools have "Off Days"
Back to reality
Tuesday, July 22, 2008
Monday, July 21, 2008
Its been so long
Monday, March 24, 2008
More on than off
Above shows the new sill welded in position and a good door gap. Its better than the LH side as then I removed the door ( bad move) However this time i left the door in situ and look, it fits great. I only made one error. A small one at that. I forgot to buy a jacking point when I purchased the sill from MGOC. Not so bad though as I can always weld it on later.
Next job is to repair the Inner wheel arch, replace whole of LH wing, but first make new repair section to rear window base. Its rusted completely through and no new panels are available.
I'm going to bend one at College on their ace bending machine. It comprises of a short vertical piece of say 8mm then the horizontal base with another bend tapering along its length down 90 degrees at say 8mm ( this is where the new wing will attach)
The job thats got to be done that looks a little fiddly is the hole in said window corner. Its a large radius in a 45 degree apex with little or no chance of getting in the scary grinder to dress the welds so I'm thinking I may braze a section in, if only I knew how to braze or had the kit !
I wisely did all this a few weeks before the easter hols, and guess what , ever since its been either snowing, raining, gale force winds or all three so I,m not so frustrated.
The earthquake also put a stop to things for a while.
After hearing what sounded like a dumper truck depositing 3 tons of bricks on the roof and a quick check that we were all ok, a rece showed the chimney stack had reduced in size and came to rest in the conservatory via the tri-ply roof. So my office has been out of bounds for some time till its replaced, the chimney stack has been repaired so we are not living in fear of errant bricks or slates anymore. When the weather is better and money abundant the car bodywork will be virtually done bar a few minor touch ups and cosmetics, then on to the suspension, or engine, or chrome, or carbs.............and on and on.
More soon folks !!
Sunday, February 17, 2008
More off than on !
The great god Mr Mark Evans says its important to repair the inner wing BEFORE removing the outer................................please forgive the petulance and disobediance Mr Mark ,but you're wrong ! Especially since you don't know MY CAR, previously bodged..big time.
Below is a prime example. Look at said wing removed.
This is the removed wing. Its had a repair panel "sort of " welded aroung the wheel arch. I say sort of since the norm is to replace all of the lower half at the seam/swage line, or joddle a new section/s under the damaged/cleaned up wheel arch. This was neither, just lots of filler over the whole area right down to the rear valance and rear light cluster ( including much gauze below the light cluster) The panel was a doddle to remove for 2/3rds of its connection . The final 1/3rd was a right swine, its the part thats nearest the rear door gap. The actual wing fits over some areas of gently bent ( 90 degree bend with lovely radius) and fits under other areas, all making a nice join at the point you notice most when opening the door. I took me ages to discover the tiny spotwelds, some inaccessible, some invisible most impossible. Surely it did not take this long to remove the other side.,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,!!!!!!No yer great clot!!!!
You bought the car with no rear left wing, remember, all that time long ago, when you were blissfully ignorant of bleeding knuckles, eyes full of grit, pores full of Duckhams and a shed you could actually walk into. So a few gentle taps with the omni tool ( part chisel/part screwdriver/part upholsery prise bar/part rust basher/scraper) some sardine can like peeling with the water pump pliers after a slicing sesion with trusty grinder ( + slicing disc) and yipee.
Tried to work today ( Saturday 2 pm) but despite the sun shining its bloody cold. Only managed to dress up some rusty edges on wing before my toes and nose said no more please. Spent most of following Sunday catching up with college, its still freezing cold out though.
Next job on the list is to Purchase and fit outer sill. Make and weld small tabs to secure A post to sill.
Then remove rust from wheel arch HERE <
Fit new wheelarch repair panel. Weld to rear of new sill.
Fit new wing and weld then repair base of rear light/pointy thing and join with rear valance.
Should keep me happy for a bit, if it don't rain !
Sunday, December 30, 2007
Its over.............here comes summer !
Yes I know its all Bluey tinted, but daughter number one took it, and was cold standing in bare feet, so rushed it meI thinks. Still it was very cold and getting rather dark though.
Had a very good Holiday so far, with no family Illnesses or other disasters. Had lots of prezzies and booze and snoozes by the fireside. The new additions to the fold Ralph and Ruby ( 5 month old stripey Tiger type cats) are sending us nuts with their antics and ruining the house. In fact we've given up replacing the baubles on the tree after Ralph decided to launch himself from the sofa to the tree innards. Well, actually as punishment to the kids ( They always deserve SOME punishment - almost 14 year old twins, boy- girl, lots of time in the house/bed/bedroom/internet/i-pod/x-box) we decided it was their chore, or no free time.
Clever little dicks, they just banned Ralph & Ruby from the room.
Back to the resto. Finally motivated myself to get stuck in and welded the floorpan strip in.
I did think I would have to spend hours making the strip a perfect fit, but, as in new year resolution, JUST GET ON WITH IT. So I did. No fussing and worrying. No over thinking the Issue.
Here it it tack welded in position...........Note the Hi-Tech clamp of hammer and wood offcut.
And finally welded. Can you see the join yet ?
Its the longest weld I've done so far. Only tricky for half its length because my head, the welding helmet, right or left arm and Steering wheel all wanted to be in the same place.Its dark in there too. And smelly with thick black smoke from the underseal underneath. Counted seven little welding fires which all needed me to extract myself from my semi prone hernia inducing welding position and flap wildly with gloved hand to extinguish them. The photos look nice and clear because of the flash, but in reality it was difficult to see, hard to reach , cold, damp and uncomfortable. But i did it. And without complaining.
Next on the list is this little hole near left foot position and small hole near rear spring hanger. Soon though. Fufferfour's back on a roll and he's got money for new panels !!!!!!!!!!!
See you all soon folks..............................+++++.Rick thanks for the e-mail re moments ect++++
Saturday, November 10, 2007
An indifference to life in general
Work is as tough as ever, my health has been suffering a bit of late and family issues seen to be getting more complex and frustrating. Not to mention college which has moved up a gear and left me feeling vulnerable and a little stupid.
The MG has been left well and truly bottom of my priorities, occasionally flapping and waving its errant blue poly cover whenever rain and wind appears.
The weather since my last post has been very good, however my drive and enthusiasm has not, so several weeks have been wasted. I feel I'm going to regret this when winter finally arrives together with enthusiasm, cash and happiness.
However I'm determined not to let the car be one of the many abandoned projects for sale on E-bay. I must say my doppelganger Rick has given me the impetus not to fail as he is restoring a real basket case and is making a good job of it in similar circumstances, if not with a little more cash and garage.
So why the depression Fufferfour ? you ask.
Well I don't know really.
A level physics at college did not help. Full of young kids all able to grasp thirty five ways of transposing formulae, knowing the answer is in Nm, m/s ( -2) Kj or wotsits.
The other evenings are not the same as I feel its a waste of time as they are catering for the newbies ( combined class from the two last year) who are a year behind a small minority in class.
Still Biology continues to be good and I'm beginning to understand how all the body parts work together.
Work wise has not see an influx of machine orders, the ones won have took ages to build and the other side of the biz has seen a few small victories over the competition. Still its a hard and lonely life on the road with such a large area to cover.
Seven days in Dusseldorf working the "k" show proved to be very tiring and not as exciting as previous. Staying with an old couple in the suburbs was really nice but our new French owner had decided to gatecrash over the weekend so all my French colleagues were very tense and very well behaved, almost boring, for my liking. It still took me at least five days to physically and mentally recover. I think this was the start of the great depression.
That and the lack of activity from British industry on the stand.
The wife and kids continue to argue, bicker, winge, demand and generally frustrate any attempts I have of a happy life.
One event of note in our household is the arrival of Ralph and Ruby. Two tiny kittens that look like darkly striped Tigers. How we love the way they frolic with their tiny skinny legs and button noses.
How I hate the smell emanating from the Poo tray in the dining room.
Still, that was a few months ago and now they are turning into whirling dervishes of mass destruction. It's still funny to see their antics though. Unfortunately their poo still stinks the house out. Roll on Feb when they can leave the house for the big bad world outside.
The MG was left with a long strip of about 1" wide cut from the floorpan where it meets the outer sill, and the last 3" of the outrigger cut away. I've since bought a new outrigger and jacking point during a brief diversion to the MGOC last month. Whats difficult is welding the repair panel ( Cut from the opposite sides unused repair panel) in. The steering wheel is in the way. I tried for about 2 hours to bash it upwards from its splines without damaging the soft plastic base. It transpires one of the famous BL service tools ref BL-vb10073 part 6a is required. I say famous because no one has ever seen any of the recommended service tools. There is also two further small holes in the drivers side floor. One near the rear spring hanger, which has for some reason been repaired previously without trimming the excess steel away, and another at the base of the transmission tunnel/floorpan, near where your left foot would rest. I don't think these will present too much difficulty though. ...........................famous last words !
I have a inner rear arch panel to fit ( Birthday present in May) together with a new rear wing and maybe rear sill repair section and complete outer sill ( yet to be purchased). I also need to fabricate a section of about 10" long with two 90 degree bends to repair the window frame base where the wing is welded to.
Then the major bodywork is almost complete....................hehe.....easy word almost !